High Frequency Transformer Manufacturer

Precision-Engineered Magnetic Components, PCB Mount Transformers, and Toroidal Inductor Coils for Critical B2B Industrial Power Applications Globally.

Engineered Reliability for Global Power Electronics

Dezhou Xinping Electronics (xptransformer.com) delivers high-performance magnetic solutions tailored to the strict parameters required by design engineers and B2B procurement professionals worldwide.

Over 20 Years of Specialized Magnetic Manufacturing Experience

At Dezhou Xinping Electronics, we design and manufacture high frequency transformers and custom inductive components that serve as the backbone of modern power conversion. We understand that purchasing engineers and factory buyers require not just parts, but absolute parameter consistency, long-term thermal stability, and full regulatory compliance.

Our state-of-the-art facility utilizes full-automatic winding machines to guarantee precise tension control and turn-count accuracy. This rigorous production control minimizes leakage inductance and parasitic capacitance, ensuring your LLC resonant, flyback, or push-pull topologies operate at peak efficiency.

From initial custom prototyping to high-volume OEM/ODM production runs, our engineering team works directly from your datasheets or schematic drawings to deliver optimized magnetic solutions.

Dezhou Xinping Electronics High Frequency Transformer Automated Manufacturing Facility
20+
Years Industry Experience
100%
Pre-Shipment Tested
4500V
Dielectric Strength (AC)
Zero
Chinglish Engineering Support

Full-Range High Frequency Transformer Series

Explore our standard and custom geometries designed to meet diverse power densities, space limitations, and mounting styles.

PQ & RM Pin Type Series

Designed for high-density SMPS. The PQ shape offers an optimal volume-to-surface-area ratio, while RM cores minimize PCB space while providing excellent magnetic shielding.

  • Optimized core cross-section
  • Low leakage inductance design
  • Excellent thermal dissipation

EI & EP PCB Mount Series

Standard PCB mount transformer geometries. EP cores provide custom shielding for sensitive telecommunication and medical power supplies.

  • Compact footprint integration
  • High mechanical stability
  • Excellent noise immunity

Toroidal Inductor Coils

High-efficiency toroidal inductor coil components for differential mode filtering, power factor correction (PFC), and output chokes.

  • Minimal external magnetic field
  • High saturation current ratings
  • Custom winding configurations
High Frequency Transformer PCB Mount Winding Details
Toroidal Inductor Coils and High Frequency Transformers Quality Control

Engineered to Outperform: Technical Advantages

Every Dezhou Xinping transformer is optimized for electrical integrity, thermal dissipation, and long-term operating life in demanding environments.

Ultra-Low Leakage Inductance

By implementing advanced sandwich winding techniques and precise geometric alignment of primary and secondary windings, we reduce leakage inductance to less than 1% of the magnetizing inductance. This directly improves conversion efficiency and protects your switching MOSFETs from high-voltage spikes.

Screen Printed White Varnish Technology

Our proprietary screen printed varnish transformer coating provides superior environmental sealing. The white varnish layer acts as an advanced barrier against moisture ingress, dust, and corrosive gases while improving thermal radiation from the winding assembly.

Patented Cooling Winding Design

We hold a specialized utility patent for a cooling winding configuration. This unique construction optimizes internal airflow and heat transfer paths, lowering the hotspot temperature of the transformer by up to 15°C compared to conventional winding structures.

Robust PCB Mount Mechanical Design

Designed to withstand high vibration profiles, our robust pin layouts and customized headers prevent solder joint fatigue. Perfect for automotive sub-assemblies and industrial machinery where mechanical shock is common.

Broad Operating Temperature Range

Utilizing premium grade ferrite cores and high-temp magnet wire, our transformers are rated for continuous operation from -40°C up to +70°C ambient temperature (with thermal classes up to Class B 130°C / Class F 155°C optionally available).

100% Pre-Shipment Parametric Testing

Every production batch undergoes automated electrical testing. We measure inductance, turns ratio, leakage inductance, DC resistance (DCR), and dielectric strength (hipot) before the components leave our warehouse.

Technical Specifications & Compliance Standards

Designed to comply with international safety and performance standards for power supplies and electronic equipment.

Parameter Type Standard Specification Compliance / Target Standard
Insulation Class Class B (130°C) / Class F (155°C) Options UL 1446, IEC 60085
Dielectric Strength (Hipot) 4500VAC / 50Hz / 60 Seconds / <0.5mA leakage EN 61558-1, EN 61558-2-16
Operating Temperature -40°C to +70°C (with full load efficiency) Industrial Grade Operating Profiles
Leakage Inductance Typically < 1% of primary nominal inductance Optimized LLC/Flyback performance
Safety Certifications UL, VDE, CQC, CE, RoHS, REACH Global market entry compliance
Quality Management IATF 16949 Certified Facility Automotive grade quality assurance

Compliance Note for Design Engineers:

Our materials are fully traceable and conform to the RoHS Directive. The design of creepage distances and clearance paths conforms to EN 61558 and EN 60950 safety margins, ensuring seamless integration into your final product safety certification process.

Powering Critical Global Industries

Our high frequency transformers are integrated into high-reliability power systems across diverse industrial sectors.

New Energy Vehicles

Integrated into onboard chargers (OBC), DC-DC converters, and battery management systems (BMS) requiring IATF 16949 standards.

EV Controllers

High-reliability power supplies driving motor controllers and auxiliary electronics in electric mobility systems.

Industrial SMPS

DIN rail power supplies, server power configurations, and telecom rectifiers operating under heavy thermal loads.

Medical Electronics

Providing high isolation barrier transformers for LED surgical lighting, imaging systems, and patient monitors.

Custom OEM/ODM Engineering Services

No two topologies are identical. We provide dedicated engineering services to match your specific converter requirements.

How We Customize Your Transformer:

1. Parameter Tuning per Customer Drawings Send us your electrical schematic or mechanical drawing. We tune core materials (MnZn vs NiZn), wire gauge, and turn ratios to hit your target inductance and saturation curves.
2. Winding Customization & Bobbin Selection Choose from surface mount (SMD) or through-hole (THT) pins. We support multi-filar winding, Litz wire configurations, and triple-insulated wire (TIW) for high-voltage isolation.
3. Direct Engineer-to-Engineer Communication Eliminate translation errors. Our technical team reviews design parameters directly with your hardware developers to speed up prototyping and approval.

Request a Custom Sample & Technical Quote

Ready to test our performance? Contact our engineering desk to request samples for evaluation. Please provide your target switching frequency, input/output voltages, maximum power rating, and physical footprint limits.

Fast-Track Engineering Checklist:

  • Target Switching Frequency (kHz)
  • Required Inductance & Max Current
  • Dielectric Isolation Requirement (V)
  • Dimensional Limits (L x W x H)

Frequently Asked Questions for Sourcing & Procurement

Get answers to critical logistical, quality, and commercial questions regarding Dezhou Xinping Electronics.

What is your Minimum Order Quantity (MOQ) for custom transformers?
Our standard MOQ for production runs of custom high frequency transformers is 1,000 units. For initial prototyping and engineering verification phases, we support smaller sample runs (typically 5 to 10 units) to allow complete electrical validation in your system.
What is the typical lead time for custom samples and mass production?
Engineering sample lead times typically range from 7 to 10 working days, depending on core and bobbin availability. Mass production orders are generally fulfilled within 3 to 4 weeks after sample approval and drawing sign-off.
How does Dezhou Xinping test and guarantee low leakage inductance?
We use high-precision LCR meters to measure leakage inductance at the specific frequency of your circuit. During production, we short-circuit the secondary windings and measure primary inductance. Our sandwich-wound structures and automated winding tension control ensure repeatability across every production lot.
Do your transformers feature integrated short-circuit protection?
Our transformers are wound using high-temperature insulation layers and self-extinguishing plastic components conforming to UL 94V-0. While the primary protection is managed by your power supply controller circuit, our designs incorporate sufficient thermal margins and insulation barriers to withstand temporary short-circuit conditions without catastrophic breakdown.
Can you match existing competitive part numbers or datasheets?
Yes. We frequently cross-reference and match electrical and mechanical footprints of major global magnetic manufacturers. Simply send us the competitor datasheet, and our engineering team will provide a drop-in replacement design that meets or exceeds the original performance.

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